Quality Engineer II

Key Responsibilities:

• Improve and sustain First Pass Yield (FPY) for all production lines. Lead corrective actions to enhance FPY.
• Establish robust quality processes, quality gates, and mistake-proofing techniques at manufacturing lines to prevent customer escapes.
• Review high Cost of Poor Quality (COPQ) impact parts/products and drive continuous improvements to eliminate abnormalities.
• Review implemented Poka-yoke/Quality Kaizens and identify engineering controls during audits; review Quality alerts on production lines.
• Develop and maintain Quality Plans, Quality alerts, and Visual management for all project phases through to series production, ensuring incorporation of Lessons Learned.
• Develop or facilitate Process Failure Mode and Effects Analysis (PFMEA), Quality Assurance Plan (QAP) for Critical Raw Materials & Processes, Production Part Approval Process (PPAP), and other process documents for New Product Introductions (NPIs).
• Responsible for Statistical Process Control (SPC) studies, Gauge Repeatability and Reproducibility (R&R), instrument Calibration, and Part and product qualification approval processes according to PPAP during NPI and transition.
• Run the Rapid Problem Solution (RPS) System, sustain process Non-Conformance Report (NCR) closure Turnaround Time (TAT), and share weekly dashboards of NCRs.
• Develop checklists and perform Daily process audits in Surface Mount Technology (SMT), Assembly, Testing, and Packing to ensure the correct product reaches the customer.
• Responsible for the development/technology upgrade of test equipment and test kits.

MUST HAVE

• Degree in Electronics Engineering.
• Experience working in Electronics industries, primarily PCBA manufacturing and Testing lines.
• Minimum 5-6 years of experience working in Process Quality.
• Good communication and presentation skills.
• Knowledge of PCBA troubleshooting and analytical capabilities.
• Expertise in SMT processes, PCB assembly, and testing processes.
• Knowledge of Airport light manufacturing processes and quality control systems.
• Familiarity with PPAP documentation, FMEA, Control Plan (CP) & Process Flow Diagram (PFD), and SPC; knowledge of Minitab tools.
• Six Sigma Green Belt certified and well-versed in quality tools.
• Qualified Internal Auditor in ISO9001 and knowledge of Quality Management Systems (QMS).