MA

Plant Head - (Manufacturing & Production- Transformer)

Mantras2success Consultants
Sonipat / Sonepat4-20 LPA Posted 23 Jul 2025
FULL TIME
bis
Erp
Spc
Iso
Sap
+1 more

Job Description

Key Responsibilities:

  • Oversee end-to-end plant operations , ensuring seamless transformer manufacturing, production planning, and supply chain efficiency .
  • Drive Lean Manufacturing, Six Sigma, and Kaizen methodologies to optimize transformer production, assembly, and testing .
  • Implement cost reduction initiatives, waste management, and resource efficiency strategies to enhance manufacturing KPIs .
  • Ensure compliance and standards for transformer design, manufacturing, and testing .
  • Lead cross-functional teams to achieve operational excellence and streamline coil winding, core assembly, vacuum drying, insulation, oil filling, and final testing .
  • Manage workforce planning, supplier coordination, and raw material procurement (copper, CRGO steel, insulation materials) for uninterrupted transformer production .
  • Develop and execute strategies for continuous improvement, automation (SCADA, IoT in manufacturing), and digital transformation .
  • Ensure customer satisfaction by maintaining high-quality manufacturing standards , optimizing production cycle times , and ensuring on-time delivery .
  • Collaborate with R&D and design teams to enhance transformer efficiency, reduce failure rates, and improve product lifecycle management .
  • Implement quality assurance processes, statistical process control (SPC), and failure mode analysis (FMEA) to minimize defects .

Key Skills & Qualifications:

  • Bachelor s/Master s in Mechanical, Electrical, or Production Engineering .
  • 15+ years of experience in transformer manufacturing, production planning, quality management, and plant operations .
  • Expertise in power & distribution transformer production, lean manufacturing, Six Sigma, and industrial safety .
  • Strong knowledge of inventory control, SAP/ERP systems, and quality management frameworks (ISO, BIS, OHSAS) .
  • Proven leadership in managing large-scale manufacturing teams, driving process improvements, and achieving business objectives .
  • Hands-on experience in transformer design optimization, CAD modeling, insulation system design, and testing procedures .
  • Strong understanding of TPM (Total Productive Maintenance), value engineering, and defect analysis techniques .
  • Excellent communication, problem-solving, and decision-making abilities .

Key Skills :

  • Production
  • Design
  • Quality
  • Team Handling

Required Skills

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