Mechanical Maintenance - Level II

Job Summary

• Performs maintenance and machine support tasks to keep equipment available and capable.
• Selects and uses appropriate tools, machinery, and specialty equipment with limited guidance.
• Learns and understands protocols for working safely with electricity and other energy sources in industrial equipment.

Key Responsibilities

Health, Safety, and Environmental (HSE)

• Stop work and immediately report any major injury hazards.
• Report any work-related injury, illness, incident, or hazard.
• Comply with HSE standards, policies, procedures, and regulations.
• Use appropriate personal protective equipment.
• Promote interdependence by looking out for one another.
• Correct hazards within your control and capabilities.
• Recognize how your work impacts the environment and minimize negative impact.
• Engage in HSE training.

Quality

• Applies high standards of workmanship and craftsmanship.
• Supports equipment uptime and downtime failure analysis.
• Performs work in accordance with diagrams, sketches, operation manuals, and specifications.
• Uses various tools, measuring, and testing instruments.
• Provides feedback into the Preventive Maintenance system.
• Follows all process documentation and quality procedures.
• Raises issues to minimize cost and quality exposures.
• Performs quality inspections.

Delivery

• Repairs and maintains manufacturing equipment.
• Performs and documents preventive, emergency, corrective, and predictive maintenance activities.
• Maintains a clean and orderly work area, including routine housekeeping and machine cleaning tasks.
• Identifies and reduces manufacturing constraints.
• Schedules maintenance activities around production requirements.
• Solves problems and improves processes.
• Participates in continuous improvement activities.

Teamwork

• Communicates effectively with assigned teams and support teams.
• Completes training and personal development per business requirements.
• Participates actively in Total Productive Maintenance (TPM) teams to improve quality, safety, process, material flow, and employee development.

Experience Requirement

• Years of Experience: 5 to 7 years
• Specific Field: Mechanical Maintenance (Machine Shop)
• Experience Details: Preferred in machine shop maintenance activities, hands-on experience with CNCs (VMC, HMC), SPMs, Gantry, and Robot systems.

Additional Responsibilities

• Maintenance of all HMCs, VMCs, SPMs, and other equipment in the machine shop.
• Achieve zero safety incidences in the machine shop.
• Maintain 5S score in the machine shop.
• Adhere to all safety discipline norms.
• Handle day-to-day maintenance issues in the machine shop.
• Update shop breakdown history analysis.
• Resolve daily machine and equipment-related quality breakdown issues.
• Keep various maintenance reports.
• Execute PM in the machine shop and update in Cummins System.
• Installation and commissioning of new machines.
• Undertake projects to improve maintenance KPIs.
• Ensure 100% PM compliance per planned schedule.
• Monitor the Maximo system for timely completion of work orders.
• Maintain and improve housekeeping standards.
• Implement safety practices such as LOTO, risk assessments, and work permits.
• Maintain uptime/MTBF/MTTR of all critical equipment.
• Knowledge of hydraulic, pneumatic systems, and CNC machines.
• Implement safety systems in the machine shop.
• Guide staff to achieve their targets.

Skills & Competencies

• Diploma in Mechanical Engineering.
• Knowledge of machine tools and manufacturing fundamentals.
• Good communication skills.
• Basic computer operating knowledge.
• Strong analytical skills with a proactive approach.
• Team player.
• Basic knowledge of health and safety.
• Basic knowledge of hydraulics and pneumatics (advantageous).
• Familiarity with TPM, 5S, RCA techniques.

Core Competencies

• Collaborates: Builds partnerships and works collaboratively.
• Communicates effectively: Delivers clear communication tailored to different audiences.
• Customer focus: Develops strong relationships and provides customer-centric solutions.
• Decision quality: Makes timely and effective decisions.
• Drives results: Consistently achieves results under tough circumstances.
• Nimble learning: Adapts and learns from both successes and failures.
• Health and Safety Fundamentals: Promotes proactive safety behaviors.
• Controls Safety: Implements safe practices for electrical, hydraulic, and pneumatic hazards.
• Manufacturing Knowledge: Applies process improvements for better production.
• Values Differences: Recognizes and values diverse perspectives.

Education, Licenses & Certifications

• High school diploma or equivalent.
• May require licensing for compliance with export controls or sanction regulations.

Experience

• Requires intermediate-level knowledge obtained through education, training, or work experience.

Role Details

• Role: Maintenance Head
• Industry Type: Automobile
• Department: Production, Manufacturing & Engineering
• Employment Type: Full Time, Permanent
• Role Category: Management

Education

• UG: Any Graduate
• PG: Any Postgraduate