lead engineer

Key Expertise:

• Plastic Trim Design: Extensive experience in 3D/2D design of complex plastic components, focusing on fit, finish, NVH, and durability.
• Advanced Surfacing: Skilled in surface modeling for both aesthetic and functional plastic parts in high-end automotive interiors and exteriors.
• Structural Systems: Involved in chassis frames, swing arms, and sub-component design, ensuring performance and reliability.
• NPD Involvement: Active contributor in New Product Development (NPD) cycles, from concept to production release.
• Component & System Design: Proficient in both individual part and integrated system design, ensuring manufacturability and assembly feasibility.

Technical Proficiency:

• Design Methodologies: DFMEA, DFM, DFA, GD&T, tolerance stack-up
• Manufacturing Processes: Plastic injection molding, die casting, tooling design, 3D printing
• Analysis Tools: Basic exposure to FEA and Multi-Body Dynamics (MBD)
• Industry Standards: ISO & ASME compliance in design processes

Collaboration & Communication:

• Worked closely with cross-functional teams including simulation, tooling, manufacturing, and supply chain.
• Collaborated with vendors and suppliers to define specs and troubleshoot design/production issues.
• Strong in technical documentation, presentation, and stakeholder communication.