Advanced Mech Design Engr

Primary Responsibilities:

Product Design & Development:

• Lead the product design process, from concept creation to final prototype development, ensuring FOT approvals are met on schedule.
• Collaborate with cross-functional teams to ensure designs meet customer specifications and production requirements.
• Coordinate the prototyping phase, reviewing and refining concepts for functionality and manufacturability.
• Develop mechanisms, components, and assemblies that align with both design specifications and production constraints.
• Ensure component lifecycle management throughout the design and development stages, balancing product performance with cost-effectiveness and manufacturability.

Design & Manufacturing Expertise:

• Create and refine 3D models of parts and assemblies using Solidworks or Creo, ensuring the designs are manufacturable and functional.
• Demonstrate hands-on expertise in Injection Molding, Sheet Metal Designs, and Castings to ensure high-quality and cost-effective manufacturing solutions.
• Utilize your plastic material knowledge to select the appropriate materials based on application criteria, mechanical properties, and production processes.
• Be aware of various manufacturing processes and integrate practical knowledge to ensure that design concepts are aligned with industry best practices.
• Work on tooling design as needed, ensuring that tooling is optimized for manufacturing and cost-effective production.

Simulation & Analysis:

• Conduct static FEM simulations (Finite Element Method) to verify the design integrity, ensuring that parts perform as expected under real-world conditions.
• Use simulation tools to predict product behavior, identifying potential design flaws early in the development phase.
• Apply GD&T (Geometric Dimensioning and Tolerancing) principles to all designs to ensure that the parts meet the specified tolerances and are consistent with industry standards.

Process & Lifecycle Management:

• Understand and implement ECN (Engineering Change Notices) and ECR (Engineering Change Requests) to ensure proper handling of design revisions and manufacturing process changes.
• Use SAP PDM (Product Data Management) for managing product data, ensuring proper revision control and seamless collaboration across teams.
• Ensure that designs meet regulatory standards and quality assurance procedures, maintaining high-quality output and adherence to deadlines.

Additional Responsibilities:

• Actively collaborate with cross-functional teams including manufacturing, quality assurance, and supply chain teams to ensure smooth product development and handoff to production.
• Engage in continuous improvement initiatives to optimize product designs for both cost reduction and increased performance.
• Contribute to knowledge sharing within the organization by mentoring junior engineers and helping with the integration of new design techniques and technologies.

Qualifications & Experience:

YOU MUST HAVE:

• Bachelor's degree in Mechanical Engineering, Industrial Design, or a related field.
• At least 6 years of experience in Product Design, including the creation of concepts, mechanisms, prototypes, and obtaining FOT approvals.
• Hands-on experience with Injection Molding Design, Sheet Metal Designs, and Castings, demonstrating a solid understanding of each manufacturing process.
• Strong knowledge of plastic material selection, including understanding properties, material behavior, and selection criteria for various applications.
• Proficiency in 3D modeling, with extensive experience using SolidWorks or Creo.
• Practical experience applying FEM simulation, at least in static structural analysis, with the ability to use simulation tools effectively.
• GD&T knowledge and practical application is essential to ensure the right tolerances and specifications in designs.
• Strong understanding of ECN/ECR processes and experience working with SAP PDM for product lifecycle management.
• Experience with Pneumatics and fluid dynamics is a plus.
• Strong foundation in first principles and engineering fundamentals, especially in mechanical design.
• Mold and Tooling design knowledge is preferred.

WE VALUE:

• Ability to manage component lifecycle efficiently, ensuring the longevity and cost-effectiveness of products.
• Strong problem-solving skills and ability to design for manufacturability, assembly, and cost-effectiveness.
• Experience working with multi-disciplinary teams, including interaction with manufacturing, testing, and quality assurance teams.
• Strong communication skills, capable of articulating technical concepts clearly to both technical and non-technical stakeholders.
• Knowledge of advanced manufacturing technologies and new trends in product design and development.

Key Competencies & Skills:

• Design Expertise: Deep experience in mechanical design, with a focus on manufacturability and performance.
• 3D Modeling: Proficiency with SolidWorks or Creo to create detailed and accurate product models.
• Manufacturing Process Knowledge: Understanding of processes like Injection Molding, Sheet Metal Design, Castings, and Tooling Design.
• Simulation & Analysis: Experience with FEM and other analysis tools to predict product behavior.
• Team Collaboration: Ability to work effectively with cross-functional teams to ensure timely and high-quality product delivery.
• Problem-Solving & Innovation: Strong analytical skills, always looking for innovative and efficient solutions to engineering challenges.
• Process & Lifecycle Management: Solid understanding of ECN/ECN, PDM systems, and product lifecycle management.